A major healthcare manufacturer contacted us to design a novel and extraordinarily simple nebulizer device, consisting of very few components. In particular, the nebulizing ampoule needed to be made up of two parts, instead of the usual three: this implies a greatly improved ease of use, whereas the device fluid dynamics design has to be completely renovated.
BlueThink carried out a detailed engineering design to bring the system from a 3-part construction to a 2-component assembly, while maintaining strict performance requirements.
To hit the target, it was necessary to combine complex computational fluid dynamics, material selection and characterization, as well as process engineering techniques.
The resulting system not only offered a significant reduction in the cost, but also made the design be more user-friendly and reliable.